A Low-Cost Femtosatellite to Enable Distributed Space Missions

A new class of distributed space missions is emerging which requires hundreds to thousands of satellites for real-time, distributed, multi-point sensing to accomplish long-awaited remote sensing and science objectives. These missions, stymied by the lack of a low- cost mass-producible solution, can become reality by merging the concepts of distributed satellite systems and terrestrial wireless sensor networks. However, unlike terrestrial sensor nodes, space-based nodes must survive unique environmental hazards while undergoing complex orbital dynamics. A novel sub-kilogram very small satellite design is needed to meet these requirements. Sub- kilogram satellite concepts are developing elsewhere, such as traditional picosatellites and microengineered aerospace systems. Although viable technical solutions, these technologies currently come at a high cost due to their reliance on high-density technology or custom manufacturing processes. While evaluating these technologies, two untapped technology areas became evident that uniquely encompass low cost and mass producibility by leveraging existing commercial production techniques satellite-on-a-chip and satellite-on-a printed-circuit-board. This paper focuses on the design, build, and test results of a prototype satellite-on-a printed- circuit-board with a prototype unit cost of only 300. The paper concludes with mission applications and future direction.