A Study of Waste-Heat-Boiler Size and Performance of a Conceptual Marine COGAS System.
Abstract:
The effect of waste-heat-boiler weight and volume on the performance of an LM2500-based combined gas and steam turbine system COGAS is examined. The boiler is a once-through type which is controlled to extract the maximum heat from the gas turbine exhaust and still maintain acceptable minimum wall temperature. At a gas turbine power of 12,000 hp 8.95 MW, the boiler without feed-water heating can produce sufficient steam to generate 2840 hp 2120 kW at a turbine efficiency of 80. This boiler, including diffuser, weighs 19,300 lbs 8770 kg and has a gas side pressure drop of 9 in. H2O 2.2 kPa. With feed-water heating, the steam power can be increased to 4000 hp 2980 kW with a boiler weight of 38,3000 lbs. 17,400 kg. The 24 and 33 respective increases in power for these two systems at cruise are translated to 15 and 20 improvement in fuel consumption over the LM2500 gas turbine at the higher power levels of the COGAS system. At the lower power levels, both COGAS systems yield a 20 improvement in fuel consumption over the basic gas turbine. Keywords Waste-heat recovery, Waste-heat-boiler sizing, Gas turbine, Heat Transfer, and Steam bottoming cycle.